Automated Quality Control Vs Manual Inspection: How to Choose?

Gone are the days where people used to rely on manual inspection. And why won’t be?

It is an automated Quality Control Inspection, which helps us compete and grow our business by reducing manual inspection costs and by improving quality.

However, it will be wrong to say that manual inspection is entirely wrong. Some situations depend on human creativity and problem-solving, and there the manual inspection has its space.

Picking the right approach may bring in some difficult questions. So, today, we at IVISYS are answering a few of the most common ones to help you strike the right balance between automated and manual quality inspection.

 

What’s the ROI in automating quality inspection?

If your business comes under an industry where a single error could cause a huge loss to you, then you may need additional labor to conduct manual inspections.

The reason is some losses persist with the human inspection as naturally we all make mistakes and miss errors.

Here are some of the effects of mistakes possible in a large production run :

  • A loss in the price of scrapped materials
  • Lost production time
  • Missed service level agreements (SLA’s)
  • Crisis resolution support & time

 

On the other hand, if you choose an automated machine vision inspection system, it can highlight issues immediately and minimize costs or losses.

Also, reducing human error with automated quality assurance offers you an extra layer of financial confidence while enabling you to monitor your human resources on areas of your operation where they can be utilized better.

 

Does an automated inspection system improve overall quality?

It is a known fact that manual inspections are typically based on sampling. It can not only slow down the process but also can open up the chance for error.

However, when it comes to an automated system, it inspects the surface of a complete run. Yes, rather than checking a sample of the surface and a few samples in between, automated quality control systems enable you to set certain criteria, and the application allows real-time tracking through machine vision cameras as well as recordings. It enables you to act on issues in real-time, saving any re-inspection costs, which automatically improves quality.

 

Benefits of automated over manual inspection

Let’s check some of the advantages of automated quality control over your manual one:

  • Unlike operators who may have their time split over various production tasks, Automated Product Quality Control Systems has a single responsibility.
  • Automated quality control inspection needs no breaks and can work 24/7 without breaks.
  • Top-level accuracy allows automated systems to pay for themselves over time with the savings that they make.
  • Most importantly, this way, you can focus your human resources on other areas of the business, making the whole operation super effective.

 

IVISYS, offer top-notch, and standardized Quality Control Inspection solutions for all kinds of visual inspection. Being a leading Machine Vision Company, we have a proven track record of providing reliable, fast, and flexible inspection solutions to clients looking to automate their visual inspection. We house a team of engineers, who work closely with you to understand your production process, and deliver a solution to cater to your automation needs!

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