Our Pallet AI in short.
Our Pallet AI solution offers peace of mind to focus on production, efficiency, logistics, and employee safety. It helps you avoid space waste, load imbalance, stop in production, and material loss and can be used for both wooden and plastic pallets as well as being applied to nearly all pallet configurations (Including EPAL, CHEP, LPR & IPP).
Defects our Pallet AI can detect.
- Dimensional accuracy of the pallet (LxWxH)
- Protruding nails
- Cracks in boards & blocks
- Sorting based on appearance
- Missing, broken or dislocated boards or blocks
- Blocked tunnels
- Logo detection & verification
- Plastic/paper residue
Things our Pallet AI can do.
- Scalable performance
- Accepts both wooden and plastic pallets
- Works with nearly all pallet configurations (Including EPAL, CHEP, LPR & IPP)
- Rejection and sorting based on defect type
- Adaptable to existing production lines
- Service agreement offered
- Real-time production statistics
- Reports with data, statistics and analysis
The way our Pallet AI works.
1. Pre-sorting robot
The pallets can be fed manually or by using our robot where they are lift to the conveyor.
2. Pre-sorting conveyers
The pallets are transported on your existing convey; or our convey system through the Pallet Inspector.
3. Sorting data
Based on the sorting criteria chosen, the pallets are inspected and then transported onwards on the conveyers if their quality was ok. If not, they can be directed on a special conveyer as failed pallets, i.e. not qualitative enough. These pallets can be sent to automatic sorting, repair, or the pallet graveyard.
4. Inspection
The pallets are inspected during transport through the system. Visual inspection with camera, illumination, and optics assure quality and verify that the pallets are free from residue, deformations, and defects. Data from the inspection is compared with the pre-set tolerances and other parameters.
5. Your data
Data from the inspection is compared with the preset tolerances and parameters identified to support your specific needs (for example UIC 435-2, DNV/EPAL sorting regulations for EUR pallets). The result from the inspection is stored in a cloud-based system so that analysis can be performed, and statistics shown graphically or in a table format. The inspection result is presented on the screen and stored in the Pallet AI’s internal database as well as reported to external devices. Reports with data, statistics and analysis are developed according to your needs.
Unlimited uptime
The Pallet AI allows running your sorting operation continuously 24/7 and it never becomes fatigued.
Increased capacity
The Pallet AI increases your sorting capacity up to fivefold compared to a human operator.
Collecting data
The Pallet AI keeps track of which suppliers that are delivering goods on pallets of lesser quality.
Let’s deep dive into our Pallet AI.
Our Pallet AI relieves limited resources from the heavy & tedious work of sorting pallets. It helps you to improve the pallet quality and unloads you with fewer claims linked to defective or damaged used pallets. Plus, which is vital to your success, our Pallet AI helps to improve your employer’s safety and health.
Pallet AI delivers improved quality levels compared to mechanical checking systems, while allowing more pallet types in the same machine with fewer maintenance needs.
Furthermore, it’s adaptable to your existing production line, enables scalable production and assures high-speed inspection, rejection and sorting based on defect type such as protruding nails, cracks in boards & blocks, missing, broken or dislocated boards or blocks, blocked tunnels, logo detection and verification (including iPAL QR codes etc.), paper and plastic residue and sorting based on appearance.
