Our Tray AI in short.

Tray AI is our automated inspection system for returnable plastic crates and trays. To withstand the demanding environment in the washing facilities, it checks the crates with speed to detect defects that might affect the production or process.

Defects our Tray AI can detect.

Ensure that trays are free from:

– Label residue
– Deformations
– Cracks
– Damages
– Deformed corners
– Bail arms

Things our Tray AI can do.

– Deliver scalable performance.
– Extend quality assurance to increase uptime, efficiency, and productivity.
– Enable fewer product claims through the fully automated quality inspection.
– Rejection and sorting based on defect type.
– Adapt to existing production lines with a conveyor speed up to 1 meter per second and 3500 crates per hour.
– Real-time production statistics.
– Reports with data, statistics and analysis used to plan service and maintenance, avoid unplanned downtime, and upgrade the system to further improve logistics.

The way our Tray AI works.

1. Pre-sorting transport

After being washed, the crates are transported through our Tray Inspector system.

2. Pre-sorting separation

The crates are separated to enable both front and backside inspection.

3. Inspection

Based on the sorting criteria chosen, the crates are inspected, and the Tray Inspector verifies that the crates are free from label residue, deformations, and defect bail arms, making sure that they are in the correct position.

4. Sorting

Data from the inspection is compared with the preset tolerances and if a defect is found the system signals to the reject station to remove the crate from the conveyor. The crates and systems condition are logged to a local database.

5. Your data

The crates and systems conditions are logged to a local database and operating data on crates can be presented and reported graphically by our software Data Mine.

Let’s deep dive into our Tray AI.

Our Tray AI offers the opportunity to extend quality assurance to include uptime, efficiency, and productivity as well as enabling fewer product claims through a fully automated quality inspection.

Our Tray AI offers the opportunity to extend quality assurance to include uptime, efficiency, and productivity as well as enabling fewer product claims through a fully automated quality inspection.

The Tray AI is developed to withstand the demanding environment in the washing facilities that handle returnable crates. It is a well-proven concept for tough environments. We at IVISYS have more than 15 years of experience providing this solution to European markets, being suitable to several Industries such as Food & Beverage, Pharmacy (Sensitive Inline production crates FMCG) and Logistics.

The Tray AI solution provides you with a connection to SCADA, a module for statistics and analysis and is well suited for scalable performance. It also enables full scalability and reduces cost due to increased quality assurance and qualitative uptime. It is easily adaptable to your existing production line with a conveyor speed up to 1 meter per second and 3500 trays per hour.

The Tray AI captures a large amount of data that can provide you with real-time production intelligence that can be used to plan service and maintenance, avoid unplanned downtime, and upgrade the system to further improve logistics.

“A one-of-a-kind patented AI solution that provides accurate real-time data, built on 20 years of experience and knowhow”